batu hijau sag mill

SAG Conference 2023

Improvements in the Operation and Control of SAG Mills in Pt Amman Mineral's Batu Hijau Operation Using Mill Load Soft Sensor (P. Condori) 11:00: 11:15 Paper 9: Campaign Processing of Ores from Santa Elena and Ermitaño Mines Using the Same Comminution Circuit (F. Wang) 11:00 11:15: Paper 9 Identification of Semi-Autogenous Grinding Mill Operating

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Strengthening of Grinding Building Slab Batu Hijau …

At Batu Hijau, ore containing copper and gold is extracted from an open-pit mine, crushed, then conveyed to the concentrator facility, where it is further ground and ... on them which are used to reline the Ball and SAG Mills during bi-annual shutdowns. In addition to the steel liners, heavy equipment is often carried by the structural concrete ...

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Ball Mill Poly-Met Liner Evaluation at

- Batu Hijau Mine A Maclean1, F Wirfiyata2, G Khomaeni3, A Jankovic4, G Pasin5 and W Valery6 ABSTRACT ... (SAG) mill, a common ebble-crushing circuit and two ball mills. Tire four 20' x 33'6" ball ...

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Ore Hardness Mapping of Batu Hijau Ore Deposit Using …

Batu Hijau has a dual-line grinding mill circuit, two SAG mills, followed by two closed-circuit ball mills per SAG mill and a combined pebble crusher circuit. The SAG mill is fed with crushed ore from the mine with 80% passing (F80) 50 to 70 millimetres (mm). The typical throughput capacity of Batu Hijau's grinding circuit is 4,000 to 6,000

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Batu Hijau Model for Throughput Forecast, Mining and …

EXECUTIVE SUMMARY PTNNT Batu Hijau and Minerals Process Technology (Asia-Pacific) (MMPT-AP) have developed a comprehensive model for forecasting and optimising throughput at the Batu Hijau ...

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Major Mines & Projects | Batu Hijau Mine

Together, Batu Hijau mine and the Elang development project, form the fifth-largest copper-gold mining complex in the world in terms of copper-equivalent reserves. From 2000 to 2016, Phases 1 through 6 were mined at Batu Hijau. Currently, Batu Hijau is in Phase 7 of its ore mining plan.

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Improvements in the operation and control of SAG mills in …

This has been the case at PT Amman Mineral's Batu Hijau SAG mills, where frequent variations were observed due to size segregation in feed. Furthermore, SAG mill behaviour and the …

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Addition of pebbles to a ball-mill to improve grinding …

Overflow ball-mills are often used and a mixture of ball sizes is used to top up the ball charge at regular intervals, e.g. the KCGM Mt Charlotte circuit in Australia used a mixture of 70 mm and 60 mm balls (Dupont, 2006), the Batu Hijau concentrator in Indonesia used a mixture of 65 mm and 80 mm balls (Burger et al., 2006) and the Kinross RPM ...

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Batu Hijau ore body description in 16 ore hardness domains

Burger et al. (2006) successfully increased the mills' capacity in the Batu Hijau copper mine by performing a mine-to-mill approach. They also found that in addition to the characteristics of the ...

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Improvements in the Operation and Control of SAG mills in …

Batu Hijau was one of the early adopters of the JK MillFIT and stockpile soft sensors. This paper presents the lessons learned from implementing the soft sensors to …

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(PDF) Prediction of grinding-mill power

This has been the case at PT Amman Mineral's Batu Hijau SAG mills, where frequent variations were observed due to size segregation in feed. Furthermore, SAG mill behaviour and the relationship ...

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Ore Hardness Mapping of Batu Hijau Ore Deposit Using …

Batu Hijau has a dual-line grinding mill circuit, two SAG mills, followed by two closed-circuit ball mills per SAG mill and a combined pebble crusher circuit. The SAG mill is fed with crushed ore …

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Batu Hijau Archives

Given the success of the Batu Hijau mining contract to date and AMNT's expected outlook for copper and gold prices, AMNT has made the decision to expand the Batu Hijau mine by undertaking a further cutback of the pit, known as Phase 8. ... This makes it, the company says, the most widely used comminution test in the world for AG & SAG mills ...

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Gearless mill drives

ABB's GMD is the most powerful mill drive system in the market to power semiautogenous (SAG), ball and autogenous (AG) mills, This 'workhorse' for grinding operations combines a robust, service-friendly and fit for purpose design to provide highest throughput, reliability and availability for your processing plant.

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New SAG/ball mill circuit flowsheet

The ball-mills in SABC circuits are operated at a relatively high speed (70-78% of critical speed), with large balls (50 mm to 80 mm), to cope with a coarse feed (a transfer size from the SAG mill ...

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Batu Hijau Model for Throughput Forecast, Mining …

PTNNT Batu Hijau and Minerals Process Technology (Asia-Pacific) (MMPT-AP) have developed a comprehensive model for forecasting and optimising throughput at the Batu Hijau operation. The model is based on …

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Case Study

Batu Hijau is an open-pit copper-gold mine located on the island of Sumbawa in the province of West Nusa Tenggara, about 1,500 kilometres east of Jakarta. It is the second largest copper and gold mine in Indonesia. As of 31 December 2023, Batu Hijau has produced more than 9.4 billion pounds of copper and 9.6 million ounces of gold since ...

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Figure 1. RQD effect on SAG feed size and SAG throughput

Burger et al. (2006) successfully increased the mills' capacity in the Batu Hijau copper mine by performing a mine-to-mill approach. They also found that in addition to the characteristics of the ...

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UNDErsTaNDINg MINE TO MILL

Understanding Mine to Mill is presented in five parts. Part A – Setting the Scene provides some definitions of Mine to Mill (M2M) and the historical background. A chronology of Mine to Mill developments is followed by brief descriptions of the very wide range of Mine to Mill applications which have been implemented over the last 15 years.

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Developments in AG / SAG mill modelling | Semantic Scholar

Semantic Scholar extracted view of "Developments in AG / SAG mill modelling" by S. Morrell et al. ... (PTNNT) Batu Hijau and Minerab Process Technology (Asia Pacific) (MMPT-AP) have developed a comprehensive model for forecasting and optimizing throughput at the Batu … Expand. 17. PDF. Save.

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Mill Throughput Predictions | Download Scientific …

Download scientific diagram | Mill Throughput Predictions from publication: Batu Hijau model for throughput forecast, mining and milling optimization, and expansion studies | PT Newmont Nusa ...

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Amman Mineral Nusa Tenggara (AMNT)

AMNT operates the Batu Hijau mine, the second largest copper and gold mine in Indonesia and one of the world's top five copper-equivalent contained reserves. Since acquiring the Batu Hijau mine in 2016, AMNT has pioneered a transformative journey focused on optimizing operations, enhancing productivity, and driving down costs. ...

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Batu Hijau Model for Throughput Forecast, Mining and …

SAG Mill throughput rates are dependant on ore hardness or breakage rates in the mill and ... through 2004, the Batu Hijau Mine-to-Mill Team and Minerals Process Technology –

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SAG Conference 2023

Improvements in the Operation and Control of SAG Mills in Pt Amman Mineral's Batu Hijau Operation Using Mill Load Soft Sensor (P. Condori) 11:00 11:15 Paper 9 Campaign Processing of Ores from Santa Elena and Ermitaño Mines Using the Same Comminution Circuit (F. Wang) 11:00 11:15 Paper 9 Identification of Semi-Autogenous Grinding Mill Operating

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The Siemens 42ft gearless mill drive, still an …

demand for grinding mills beyond today's standards of 40ft is just part of the natural market development and will soon challenge the suppliers. Past experiences guided Siemens to establish a new culture in designing bigger and more powerful Gearless Mill Motors for the expected de-mand for 42ft and 44ft mills.

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BOCCOST Modelling Tracking and Relating Mine and Mill …

The mining and milling groups at Batu Hijau are tasked with increasing SAG mill throughput by approximately ten per cent. Avenues used for this process are blasting and crushing optimisation, ore blending and predicting SAG mill throughput in relation to the geological model. This is in line with traditional æMine to MillÆ studies. At Batu Hijau, mill and mine …

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Batu Hijau mill throughput optimisation: milling circuit …

This paper discusses the development of the Batu Hijau Milling Circuit Configuration Strategy, which incorporates mine ore scheduling, mill shutdown planning, SAG Mill discharge grate, …

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APPLIED GEO-METALLURGICAL CHARACTERISATION …

The Mine to Mill strategy at Batu Hijau has been to continually improve orebody geo- metallurgical characterisation and, via practical use of these data, to improve the ability to forecast mill …

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Mengenal Lebih Dekat Tambang Batu Hijau PT Newmont …

Batu Hijau adalah sebuah tambang terbuka, di mana semua mineral berharga yang mengandung unsur tembaga, emas, dan perak ditambang dari permukaan tanah. Di Batu Hijau, setiap ton bijih yang diolah hanya menghasilkan 4,87 kilogram dan emas jauh lebih sedikit, hanya 0.37 gram dari setiap ton bijih yang diolah. ... (SAG) mill dan 4 ball mill ...

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BATU HIJAU MILL THROUGHPUT OPTIMIZATION: …

This paper discusses the development of the Batu Hijau Milling Circuit Configuration Strategy, which incorporates mine ore scheduling, mill shutdown planning, SAG Mill discharge grate, …

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Ball mill Polymet liner evaluation at PT Newmont Nusa Tenggara

The grinding circuit at PT Newmont Nusa Tenggara (PTNNT)-Batu Hijau mine consists of two SABC (semi-autogenous milling, ball milling, pebble crushing) trains, including four 20 x 33'6" ball mills ...

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Batu Hijau, Indonesia

The Batu Hijau mine, formerly owned by Newmont but now run by Amman Minerals, is the second largest copper and gold mine in Indonesia. Since its start up in 2000 it has produced over 3.6 million tonnes of copper and 8 million …

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BOCCOST Modelling Tracking and Relating Mine and Mill

The mining and milling groups at Batu Hijau are tasked with increasing SAG mill throughput by approximately ten per cent. Avenues used for this process are blasting and crushing optimisation, ore blending and predicting SAG mill throughput in relation to the geological model. This is in line with traditional Mine to Mill' studies. At Batu Hijau, mill and mine sequencing cannot readily be ...

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CONGA: THE WORLD'S FIRST 42 FOOT DIAMETER 28 …

SAG mill, 40 ft, 42 ft, gearless mill drive, GMD, SAG manufacture, reliability ... Bata Hijau (sea water) 10.97m 48.2 MPa 14 years Esperanza (sea water) 12.2m 69 MPa 6 months Conga 12.8m 53 MPa - Ball Mill External Weld Design Cadia 6.7m 37.8 MPa 14 years Conga 7.26m 38 MPa * -

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Batu Hijau model for throughput forecast, mining …

The mounted semi autogenous (SAG) mill in the processing unit of the Midouk copper mine which consumes 35% of operational costs has a critical size within the range of 2.5–5 cm.

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Gearless Mill Drives

Batu Hijau PT. Newmont Nusa Tenggara Indonesia Project: Two SAG Mill Drive Systems Capacity: 850 t/h Consultant: Fluor Daniel, USA Mill Builder: Svedala, USA Mill Size: 36 feet/10,97 m Ore processed: Copper/Gold Drive Rating: 13,5 MW, 9,77 rpm Award of Contract: February 1997 Start of Operation: December 1999 ABB's scope

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